4 Ways Processors and Packagers Can Use Technology to Optimize Employee Training

4 Ways Processors and Packagers Can Use Technology to Optimize Employee Training
By Gary L Bozza, CEO of WorldBridge Partners
With over 26 years in executive search, I have witnessed a profound shift in the way we work, as remote and distributed workforce models gain momentum across various industries. As the CEO of WorldBridge Partners, an award-winning national recruiting firm, I have personally experienced the impact of this transformation on our clients and staff. In this article, I will share my insights on the concept of remote and distributed workforce, its advantages, and challenges, and how it is shaping the future of work.
The processing and packaging sectors have a perennial problem of managing the skills gap, high staff turnover, and the expense of training new staff. With new technology continuously changing the dynamics, experts in the industry are now aware that technology has a key role in optimizing employee training. By employing technology to customize and automate training, firms can not only fill gaps in skills but also make training more efficient and effective. The following are four ways packagers and processors can maximize employee training through the assistance of new technologies.
1. Personalized Training with Media and Animations
One of the best ways to enhance employee training is through customized content that adjusts to individual operators' learning styles. Employees learn differently, and offering training content relevant to these varied needs is needed for enhanced participation and retention. Industry experts recommend utilizing media like videos, animations, and interactive content to engage and make training more accessible.
With the integration of innovative technologies, businesses can personalize the learning process. For instance, training material can be delivered in different formats so that employees can pick what suits them best—video tutorials, written guides, or simulation-based learning. This method enhances training effectiveness and enables employees to understand core concepts and debug issues quickly.
2. Multilingual Avatars and Personalized Interfaces
Multilingual competence is necessary for most packaging and processing firms, particularly those with an international workforce. One way to improve training is to incorporate a multilingual avatar or "personal assistant" into the human-machine interface (HMI). The avatar functions as a virtual mentor, providing customized instructions, feedback, and assistance depending on the operator's skill level, preferred language, and task.
Such a system is more inclusive of training, and employees at every level, regardless of their language skills, can receive clear and comprehensible instructions. An avatar in the HMI can offer step-by-step instructions so that employees know how to run the equipment and have access to troubleshooting methods in real time.
3. Leveraging Data Instrumentation for Enhanced Training Effectiveness
With the emergence of innovative technologies, data instrumentation has become a valuable means of maximizing employee training. Businesses can identify areas where employees are most challenged by monitoring essential metrics like time spent on tasks, weak points most frequently encountered, and navigation mistakes. These can optimize training materials and make approaches more effective and focused.
For example, if data indicate that operators learn a given process more slowly, businesses can modify the training to deliver more detailed explanations or support. This evidence-based method ensures that training is more tailored and that employees can learn at their own pace, solving their issues more efficiently.
4. Modeling "Exploded Views" for Equipment Troubleshooting
Training staff to work with sophisticated machinery can be difficult, but one way to do it is to take advantage of "exploded views" within training programs. The process presents a 3D simulation of a machine that depicts every intricate part of it. It's like having a model that enables staff to visualize all the pieces coming together and moving so they can comprehend the machine better.
These visualizations are crucial for troubleshooting, as they walk operators through locating and correcting problems. Rather than trusting only in static manuals or resorting to trial and error, workers can use these electronic tools to guide themselves through machines with greater assurance, finding problems and solutions more quickly. This methodology brings businesses closer to digital twins, where virtual replicas mirror actual machinery for training and operation.
5. Automating Repetitive Work to Increase Engagement
Automation is altering the production process and how workers interact with work. Automating repetitive work is among the most popular recommendations for enhancing employee training. Employees can devote their energy to more engaging, high-impact activities that drive professional development by automating monotonous or low-impact tasks.
Automation enables employees to perform more value-added and innovative tasks, raising job satisfaction, motivation, and professional growth. Freed from routine, repetitive work, employees can devote more time to learning and enrichment, thus gaining better overall output and morale.
Conclusion
As the packaging and processing industries advance, so must companies' training methods. Packagers and processors can significantly enhance their training programs by integrating personalized training, multilingual assistance, data analytics, 3D visualization, and automation. These technologies enhance training engagement and efficacy, narrow the skills gap, and minimize the enormous expense of new-hire onboarding.
Adopting these strategies ensures that workers are adequately prepared to handle the demands of today's workplace, enhancing their performance and satisfaction in the long run. For more information, see the full article here.

Gary Bozza opened the doors of WorldBridge Partners Chicago NW in 1997. Recognized for his ability to get results, he has been building real world leadership teams for four decades on both sides of the hiring process. Gary’s practice is dedicated to helping Owners, CEOs, Presidents, and Private Equity Firms drive revenue and maximize the effectiveness of human capital resources, while building enterprise value. In 2023, WorldBridge Partners was awarded “America’s Best Executive Recruiting Firm” by Forbes for the 4th consecutive year.
Contact Gary today at (847) 550-1300 ext. 33 or [email protected]